Layer count
Each layer adds lamination, drilling and registration steps. Use good grounding instead of extra copper layers where you can.
6 → 4 layers ≈ 30–40% offLow-cost boards, priced like a datasheet — not a mystery.
Estimate your price, see exactly what drives it, and trim cost with a DFM checklist — then send your Gerbers for a real 24-hour quote. Built for PCB designers, electronic engineers and purchasers who want cheap without the quality drop.
Adjust the specs the way a fab prices them and watch the ballpark move. The tool also flags the choices that are quietly making your board expensive.
Illustrative ballpark for planning only — not a quote. Real fabrication pricing depends on your Gerbers, drill data and stack-up. Get a free, itemised 24-hour quote from PCBSync.
The price is mostly decided in your CAD files, long before you request a quote. Here are the levers that move it — and roughly how much.
Each layer adds lamination, drilling and registration steps. Use good grounding instead of extra copper layers where you can.
6 → 4 layers ≈ 30–40% offBigger boards use more material and panel space. Shrink the outline and pick smaller component packages where it’s safe.
Area scales price ~linearlyStandard FR-4 covers most low-to-mid-speed digital designs. Rogers and polyimide cost far more — reserve them for RF and extreme heat.
FR-4 = lowest cost baseHASL is the budget default. ENIG and hard gold are flatter and great for fine pitch, but you pay for the gold.
HASL cheapest · gold dearestGreen mask with white legend is what fabs run continuously. Fancy colours are batched less often and add a small premium.
Green + white = no premiumThrough-hole vias are cheap. Blind and buried vias mean extra drill and lamination cycles — avoid until a dense board truly needs them.
Skip blind/buried viasStay at 6 mil trace/space and 0.3 mm drills or wider so the board runs on standard process — fine HDI rules raise cost and scrap.
Standard rules cut scrapTooling is a fixed cost spread over the run. Larger batches and panelised small boards both push the unit price down.
Volume + panel = lower unitStandard turnaround is the cheapest. Rush 24–48 h builds jump the queue — only pay for speed when the schedule demands it.
Standard lead = cheapestTick the choices your design already makes. The meter shows your estimated savings against a premium spec — a quick pre-flight before you send Gerbers for a quote.
For most boards the left column is all you need. Reach for the right column only when performance or environment truly demands it.
| Spec | Cheap / standard | Premium | Cost impact |
|---|---|---|---|
| Base material | FR-4 (standard Tg) | High-Tg, Rogers, polyimide | Lowest vs +++ |
| Layers | 1–2 layer | 4 / 6 / 8+ layer | +30–40% per step |
| Solder mask | Green | Black, white, matte, purple | + small premium |
| Silkscreen | White | Black / custom | + small premium |
| Surface finish | HASL / lead-free HASL | ENIG, hard gold, ENEPIG | +10–80% |
| Vias | Through-hole | Blind / buried / via-in-pad | ++ drill & lam cycles |
| Min trace / space | 6 mil / 6 mil | 3–4 mil HDI | + tighter process |
| Copper weight | 1 oz | 2–3 oz heavy copper | +20–55% |
| Board thickness | 1.6 mm | Non-standard / thin | standard = stocked |
| Lead time | Standard | Rush 24–48 h | + rush surcharge |
| Quantity | Batched / panelised | A few one-off protos | volume lowers unit |
A cheap PCB is cheap because the design is standard — not because anything is skipped. Automated lines hold tight registration, fine silkscreen and clean solder mask at scale, and boards are electrically tested before they ship.
That’s the difference between cheap and cheaply made: standard specs and volume bring the price down, while process control keeps the boards reliable.
Send your Gerbers and have firm fabrication pricing — plus a free DFM review — back within 24 hours. Prototype to volume, 1–56 layers.
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